September 2, 2009 – 1:55 pm
Editors Note: every once in a while you run across someone with exceptional knowledge in a certain field. During an email exchange about older kits, I asked Dave if he would mind writing an article about early kits in the US. Dave’s knowledge has been an education to me, and I hope that you enjoy it as well. Alan Bussie
By Dave Fischer
Who made the first plastic model kit in the USA? One of these three companies- Varney, Hawk or Empire- was the first. A later company, O-lin, was significant in early production. We will probably never have an accurate view of the pioneer or the earliest history of the plastic model industry in the U.S. because there was no one innovation that could be described as a starting point. Ideas merged and evolved and eventually came to appear as progress.
The plastic model was not a new idea. In 1934 Dick and Phil Mates, founders of the Hawk Model Company, displayed and sold finished (not kits) plastic models at the re-run of the 1933 Chicago Worlds Fair. In the mid to late 1930s and into World War II, FROG in England had made 1/72 plastic kits cast in acetate plastic and usually including some metal parts. At that time in the U.S., plastic casting was expediting the production of many items necessary to fighting the war, including constant-scale aircraft identification models. These models were originally made of wood, each hand-crafted in high school and trade school workshops across the country. These ID models were distributed in great numbers to training and operational bases world-wide. Casting the models in plastic produced larger quantities in less time and with greater uniformity in appearance. Several companies that marketed balsa models before the war were asked to produce ID models in plastic, Hawk Models among them. The Mates brothers quickly adapted casting technology beyond their war production, creating generic propellers for their famous line of solid wood models.
Gordon Varney produced wood and metal model railroad equipment before the war and may have been another business drafted into wartime production. In 1944 Varney produced a wood, cardstock and metal PT boat kit that featured detail parts cast in tenite, an injection molded acetate most often used for tool handles and control knobs of all sorts. At the end of the war, Varney introduced an LST model in the same mixed materials.

First issue Varney mixed-media LST kit @ 1944
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Posted in Plastic Model Kit History